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    Team MHSSC Racing- Our First FSAE car!

    raj_5004
    raj_5004


    Posts : 579
    Location : Mumbai

    Team MHSSC Racing- Our First FSAE car! Empty Team MHSSC Racing- Our First FSAE car!

    Post  raj_5004 15th August 2009, 8:19 pm

    Hello friends, this is Rajeev from mumbai. I am a part of Team MHSSC racing which comprises of 20 students. We are the final year (passed out) students of the MHSS college, byculla.

    This intention of this thread is to share our experience in the making of our own Formula type sports car for the FSAE event. This is an international event for engineering students where the teams are expected to design, build & race their own racecar. here, we will share some pics & experiences during the making of our FSAE car named "KARMA".

    Since this is out first attempt in such an event, our design objective was- "simplicity & reliability". Keep the design of the car so simple that chances of failure are minimal.

    First some specs:
    1) 250 cc 4 cylinder engine from Yamaha fazer
    2) Disc brakes from TVS apache RTR
    3) Custom built steering rack
    4) Shock absorbers from TVS Apache RTR (soon to be modified to our requirements)
    5) Tyres from Yokohoma
    6) Brake master cylinder from tavera

    Work under process:
    1) Electronic gearshift with LED gear indicator on steering wheel

    Time for some pics:

    # Initial Fabrications days:
    Team MHSSC Racing- Our First FSAE car! 174827d1250344587t-team-mhssc-racing-our-first-fsae-car-fb1
    Team MHSSC Racing- Our First FSAE car! 174828d1250344587t-team-mhssc-racing-our-first-fsae-car-fb2
    Team MHSSC Racing- Our First FSAE car! 174829d1250344587t-team-mhssc-racing-our-first-fsae-car-fb3

    # The donor bike:
    Team MHSSC Racing- Our First FSAE car! 174823d1250344587t-team-mhssc-racing-our-first-fsae-car-bk1

    # The bike stripped off the engine:
    Team MHSSC Racing- Our First FSAE car! 174824d1250344587t-team-mhssc-racing-our-first-fsae-car-bk2

    # Designing under process:
    Team MHSSC Racing- Our First FSAE car! 174825d1250344587t-team-mhssc-racing-our-first-fsae-car-ds1
    Team MHSSC Racing- Our First FSAE car! 174832d1250344743t-team-mhssc-racing-our-first-fsae-car-t2
    Team MHSSC Racing- Our First FSAE car! 174834d1250344743t-team-mhssc-racing-our-first-fsae-car-t4
    Team MHSSC Racing- Our First FSAE car! 174833d1250344743t-team-mhssc-racing-our-first-fsae-car-t3

    # The frame was fabricated in two days!
    Team MHSSC Racing- Our First FSAE car! 174830d1250344587t-team-mhssc-racing-our-first-fsae-car-fr1

    # Double seat allowed?
    Team MHSSC Racing- Our First FSAE car! 174831d1250344743t-team-mhssc-racing-our-first-fsae-car-t1

    # Aluminium block for the uprights:
    Team MHSSC Racing- Our First FSAE car! 174836d1250344743t-team-mhssc-racing-our-first-fsae-car-up2

    # CNC machining:
    Team MHSSC Racing- Our First FSAE car! 174837d1250344743t-team-mhssc-racing-our-first-fsae-car-up3

    # Uprights after machining:
    Team MHSSC Racing- Our First FSAE car! 174835d1250344743t-team-mhssc-racing-our-first-fsae-car-up1

    # Body work under progress:
    Team MHSSC Racing- Our First FSAE car! 174821d1250344587t-team-mhssc-racing-our-first-fsae-car-bd1
    Team MHSSC Racing- Our First FSAE car! 174822d1250344587t-team-mhssc-racing-our-first-fsae-car-bd2

    # this is how our car may look (Painting work pending):
    Team MHSSC Racing- Our First FSAE car! 174826d1250344587t-team-mhssc-racing-our-first-fsae-car-f1
    zinam
    zinam


    Posts : 650
    Location : Chennai

    Team MHSSC Racing- Our First FSAE car! Empty Re: Team MHSSC Racing- Our First FSAE car!

    Post  zinam 16th August 2009, 1:14 pm

    Hi Raj, Looks cool & great work man !!
    Crazy cat
    Crazy cat


    Posts : 2587
    Location : Coimbatore

    Team MHSSC Racing- Our First FSAE car! Empty Re: Team MHSSC Racing- Our First FSAE car!

    Post  Crazy cat 16th August 2009, 2:38 pm

    Good to know about the project raj. Keep them coming. I'd like to see the finished car soon.
    raj_5004
    raj_5004


    Posts : 579
    Location : Mumbai

    Team MHSSC Racing- Our First FSAE car! Empty Re: Team MHSSC Racing- Our First FSAE car!

    Post  raj_5004 16th August 2009, 6:24 pm

    zinam wrote:Hi Raj, Looks cool & great work man !!

    Crazy cat wrote:Good to know about the project raj. Keep them coming. I'd like to see the finished car soon.

    Thanks a lot buddies.
    raj_5004
    raj_5004


    Posts : 579
    Location : Mumbai

    Team MHSSC Racing- Our First FSAE car! Empty Re: Team MHSSC Racing- Our First FSAE car!

    Post  raj_5004 17th August 2009, 8:20 pm

    some more pics:

    1) hand made pedals- cost cutting at it's best!
    Team MHSSC Racing- Our First FSAE car! 175970d1250519703t-team-mhssc-racing-our-first-fsae-car-170820091005

    2) front & rear uprights
    Team MHSSC Racing- Our First FSAE car! 175971d1250519703t-team-mhssc-racing-our-first-fsae-car-image4707

    3) uprights, A arms & rod ends
    Team MHSSC Racing- Our First FSAE car! 175973d1250519703t-team-mhssc-racing-our-first-fsae-car-image4725

    4) no comments!
    Team MHSSC Racing- Our First FSAE car! 175974d1250519703t-team-mhssc-racing-our-first-fsae-car-image4731

    5) upright-disc-caliper assemble in wheel
    Team MHSSC Racing- Our First FSAE car! 175975d1250519703t-team-mhssc-racing-our-first-fsae-car-image4778
    Team MHSSC Racing- Our First FSAE car! 175976d1250519703t-team-mhssc-racing-our-first-fsae-car-image4788
    Crazy cat
    Crazy cat


    Posts : 2587
    Location : Coimbatore

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    Post  Crazy cat 18th August 2009, 9:40 am

    Is the disc brake from rear wheel of Apache?
    raj_5004
    raj_5004


    Posts : 579
    Location : Mumbai

    Team MHSSC Racing- Our First FSAE car! Empty Re: Team MHSSC Racing- Our First FSAE car!

    Post  raj_5004 18th August 2009, 6:36 pm

    Yes CC, its the rear disc of the RTR. tyres are 12 inch yokos.

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