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    How Superchargers Work..!

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    swapszone


    Posts : 425
    Location : Mumbai

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    Post  swapszone 21st April 2009, 10:49 am

    Since the invention of the internal combustion engine, automotive engineers, speed junkies and racecar designers have been searching for ways to boost its power. One way to add power is to build a bigger engine. But bigger engines, which weigh more and cost more to build and maintain, are not always better. 

    Another way to add power is to make a normal-sized engine more efficient. You can accomplish this by forcing more air into the combustion chamber. More air means more fuel can be added, and more fuel means a bigger explosion and greater horsepower. Adding a supercharger is a great way to achieve forced air induction. In this article, we'll explain what superchargers are, how they work and how they compare to turbochargers. 

    Superchargers and Turbochargers
    A supercharger is any device that pressurizes the air intake to above atmospheric pressure. Both superchargers and turbochargers do this. In fact, the term "turbocharger" is a shortened version of "turbo-supercharger," its official name. 

    How Superchargers Work..! Supercharger3fx2.th

    The difference between the two devices is their source of energy. Turbochargers are powered by the mass-flow of exhaust gases driving a turbine. Superchargers are powered mechanically by belt- or chain-drive from the engine's crankshaft. 

    Supercharger Basics
    An ordinary four-stroke engine dedicates one stroke to the process of air intake. There are three steps in this process: 

    1. The piston moves down. 
    2. This creates a vacuum.
    3. Air at atmospheric pressure is sucked into the combustion chamber. 

    Once air is drawn into the engine, it must be combined with fuel to form the charge -- a packet of potential energy that can be turned into useful kinetic energy through a chemical reaction known as combustion. The spark plug initiates this chemical reaction by igniting the charge. As the fuel undergoes oxidation, a great deal of energy is released. The force of this explosion, concentrated above the cylinder head, drives the piston down and creates a reciprocating motion that is eventually transferred to the wheels. 

    A basic engine with the addition of a supercharger. 
    Getting more fuel into the charge would make for a more powerful explosion. But you can't simply pump more fuel into the engine because an exact amount of oxygen is required to burn a given amount of fuel. This chemically correct mixture -- 14 parts air to one part fuel -- is essential for an engine to operate efficiently. The bottom line: To put in more fuel, you have to put in more air. 

    That's the job of the supercharger. Superchargers increase intake by compressing air above atmospheric pressure, without creating a vacuum. This forces more air into the engine, providing a "boost." With the additional air in the boost, more fuel can be added to the charge, and the power of the engine is increased. Supercharging adds an average of 46 percent more horsepower and 31 percent more torque. In high-altitude situations, where engine performance deteriorates because the air has low density and pressure, a supercharger delivers higher-pressure air to the engine so it can operate optimally. 

    Unlike turbochargers, which use the exhaust gases created by combustion to power the compressor, superchargers draw their power directly from the crankshaft. Most are driven by an accessory belt, which wraps around a pulley that is connected to a drive gear. The drive gear, in turn, rotates the compressor gear. The rotor of the compressor can come in various designs, but its job is to draw air in, squeeze the air into a smaller space and discharge it into the intake manifold.

    How Superchargers Work..! Supercharger6atw7.th

    To pressurize the air, a supercharger must spin rapidly -- more rapidly than the engine itself. Making the drive gear larger than the compressor gear causes the compressor to spin faster. Superchargers can spin at speeds as high as 50,000 to 65,000 rotations per minute (RPM). 

    A compressor spinning at 50,000 RPM translates to a boost of about six to nine pounds per square inch (psi). That's six to nine additional psi over the atmospheric pressure at a particular elevation. Atmospheric pressure at sea level is 14.7 psi, so a typical boost from a supercharger places about 50 percent more air into the engine. 

    To pressurize the air, a supercharger must spin rapidly -- more rapidly than the engine itself. Making the drive gear larger than the compressor gear causes the compressor to spin faster. Superchargers can spin at speeds as high as 50,000 to 65,000 rotations per minute (RPM). 

    A compressor spinning at 50,000 RPM translates to a boost of about six to nine pounds per square inch (psi). That's six to nine additional psi over the atmospheric pressure at a particular elevation. Atmospheric pressure at sea level is 14.7 psi, so a typical boost from a supercharger places about 50 percent more air into the engine. 

    As the air is compressed, it gets hotter, which means that it loses its density and can not expand as much during the explosion. This means that it can't create as much power when it's ignited by the spark plug. For a supercharger to work at peak efficiency, the compressed air exiting the discharge unit must be cooled before it enters the intake manifold. The intercooler is responsible for this cooling process. Intercoolers come in two basic designs: air-to-air intercoolers and air-to-water intercoolers. Both work just like a radiator, with cooler air or water sent through a system of pipes or tubes. As the hot air exiting the supercharger encounters the cooler pipes, it also cools down. The reduction in air temperature increases the density of the air, which makes for a denser charge entering the combustion chamber. 

    Hope this topic has helped members who dont know about superchargers.
    Source: www.howstuffworks.com
    Crazy cat
    Crazy cat


    Posts : 2587
    Location : Coimbatore

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    Post  Crazy cat 2nd June 2009, 2:06 pm

    Nice article swapszone. Sure it is informative. But how far this is successful when it is put to practical use.

    Long back i read an article on ACI about fitment of supercharger to SRV, but the increase in performance to be marginal. And also it costed a bomb.

    And i've read about supercharger harming the engine more. Any idea on that?
    thackervijay
    thackervijay


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    Location : Ahmedabad

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    Post  thackervijay 2nd June 2009, 3:48 pm

    Crazy cat wrote:Nice article swapszone. Sure it is informative. But how far this is successful when it is put to practical use.

    Long back i read an article on ACI about fitment of supercharger to SRV, but the increase in performance to be marginal. And also it costed a bomb.

    And i've read about supercharger harming the engine more. Any idea on that?
    yeah CC there was article on ACI and as you stated regarding the amount spend on those chargers are not worth the increase in performance you get which is marginal.Swapnil can you shed more lights on this? costs?and its effect on engine?
    napster
    napster


    Posts : 1777
    Location : Hyderabad

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    Post  napster 2nd June 2009, 4:58 pm

    once i was googleing about this and found that superchargers can give more FE if the car is driven responsibely, i mean decently with proper time to time gear shifts, not revving much and redlining, it doesnt effect the engine much if driven like i mentioned, but if you ***** the complete juice out of the engine its obvious that you'll have tough time spending thousands and thousands on the engine repairs,


    Last edited by raj_5004 on 2nd June 2009, 5:04 pm; edited 1 time in total (Reason for editing : SMS lingo prohibited.)
    Crazy cat
    Crazy cat


    Posts : 2587
    Location : Coimbatore

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    Post  Crazy cat 2nd June 2009, 11:53 pm

    I was asking about the engine damage on normal usage.
    napster
    napster


    Posts : 1777
    Location : Hyderabad

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    Post  napster 3rd June 2009, 12:10 am

    normal use wont effect much
    Hades
    Hades


    Posts : 33
    Location : Navi Mumbai, India

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    Post  Hades 27th June 2009, 12:37 am

    the problem with supercharging is that the extra power produced goes into driving the supercharger, which is why they were kinda dropped off the feasibility v/s affordability curve. turbocharging uses the waste gases and since the gas is going to waste anyway it's beneficial to the overall fuel economy of the engine.
    Although most engines are designed to work upto 1.5times their normal parameters, supercharging and turbocharging means that the load on the engine is more - increased compression ratios since there's more air, more fuel burnt therefore high temperatures and pressures. this not only puts a strain on just the pistons and cylinder heads, but also the crankshafts and bearings as well and should you overdo it - the engine components might just fail.
    This is more true in the case of today's engines - aluminium die cast which helped in the reduction of engine weight, but also made the engine weaker but only in respects of changing the design parameters.
    but, did you know that a naturally aspirated diesel engine is only 33% efficient (petrol engines are even worse at 25%) , everything else is wasted as heat and therefore turbocharging came out as one the most popular Waste Heat Recovery Systems (WHRS) today, this takes the engine efficiency up to almost 60% which is still better, but still means a lot of heat waste.
    Since I work on ships we have other WHRS also - e.g. an auxiliary boiler that creates steam which is used to heat the fuel and other miscellaneous duties such as hot water as well. A fresh water generator (very interesting principle) where we used the cooling water to heat sea water and create fresh water from it. There are more too - shaft generators, inert gas generators etc...
    Still the efficiency of those engines are about 70-75% even today.

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